DIY Chain and Sprockets

Discussion in 'Mods, Upgrades, Accessories and Products' started by Slick, Apr 5, 2013.

  1. Slick

    Slick Elite Member

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    Well I spent yesterday fitting the following:

    Tsubaki Chain
    SuperSprox Rear Sproket
    OEM Front Sprocket
    LightTech Chain adjuster
    Gilles Axle Nut

    I had to buy the following to complete this job
    Chain Riveter
    Breaker Bar
    19 mm spanner for the riveter
    32 mm socket for the axel nut

    Other tool required ( I already had)
    Torque wrench (did daddy and ickle one)
    Socket and spanner set
    Verniers and steel rule
    Hammer and vice
    Dremel

    to say the least I spend quite a lot of my pocket money!

    This is the first time I've done this so took me a couple of hours, but this was mainly due to me cleaning every part before refitting, I was also on my own. It was snowing as well so did the job in a heated conservatory, warm but limited space!.

    My main fear was removal of the front sprocket but this was easy, one foot on the rear brake and a 600mm beaker bar and boom it was off. My main problem was the sprocket cover!, there is so little clearance there with pipes and wires wrapped into the covers this took me half an hour alone.

    Also peening the master link on the chain was a bit of a ball ache as I did not have a proper tool as it was a solid rivet, so used two heavy hammers (a sledge as a back weight and a club hammer)

    Would I do it again, yes but only if I had a proper riveting tool, but take this into consideration, honda will fit customer supplied chain and sprockets for £60. On the other hand would they have cleaned everything as well as me?

    BTW the Blade rides like silk!

    I will post my 'progress' videos and pictures soon I just need to remove the grease marks off the conservatory carpet before the Mrs goes Ape!!
     
    #1 Slick, Apr 5, 2013
    Last edited: Apr 5, 2013
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  2. megawatt

    megawatt Well-Known Member

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    Good on you for doing it yerself mate.
     
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  3. TheRamJam

    TheRamJam Well-Known Member

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    Well done

    I did my brothers 636 Ninja. Although I used a long bar covered in rags through the back wheel against the swingarm to remove the front sprocket. Only took us about 1.5 hours although we did borrow a proper chain breaker and riveting tool which i do recommend.

    Also when putting on the new front sprocket use the old chain so you don't stretch the new one.
     
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  4. Slick

    Slick Elite Member

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    some pictures
    IMG_0319.JPG
    IMG_0318.JPG
     
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  5. ahmedf

    ahmedf Active Member

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    Get some wider shots up Slick so we can see how it works with the bodywork.
     
  6. Slick

    Slick Elite Member

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    Matches the HRC blue very well.

    Thanks BTW for the Lightechs:) - chain adjustment now way easier:)

    slick.jpg
     
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  7. ahmedf

    ahmedf Active Member

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    You're welcome.

    They certainly look better on your bike than they did on mine.
     
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