Getting a rounded allen bolt out - any tips?

Discussion in 'Maintenance' started by ccr32, Dec 15, 2014.

  1. ccr32

    ccr32 Active Member

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    And the Dremel is on the Christmas list, so hopefully Santa will drop one off in a few nights time :)
     
  2. sps170373

    sps170373 Moderator
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    Have a look in maplin they have dremmel type kits for about £20
     
  3. Souleh

    Souleh Active Member

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    I know this is the 7th page and its been likely said but my best way was always to drill with a thin bit, maybe a couple mm. Once youve drilled it a bit then hammer a torx into it and loosen. Hammering not only give it a torx head but also shocks it a bit to help loosen.
     
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  4. el-nicko

    el-nicko Well-Known Member

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    True, 7th page. But if you spend any time at all working on mechanical stuff, (not just bikes) sooner or later you're going to be faced with a seized thread and I bet I'm not the only who has learned something from these posts.
    Cheers, Nick.
     
  5. sps170373

    sps170373 Moderator
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    The bolt in question goes into a well nut which has seized to the bolt and is just spinning now, I had the same problem a while back! Pliers on the well nut and Allen key with a bit of WD40 to penetrate job done
     
  6. Mike07

    Mike07 Active Member

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    Those Well nut's are a pain. The one I had seized, I managed to get hold of it with the aid of a small boy with little hands (11 year old Son) and water pump pliers. and get it free. I put a new one in covered in the medicinal tincture, Copper grease.
    Mike.
     
  7. ccr32

    ccr32 Active Member

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    Just to close this one out, I can happily report back that I managed to get the bolt on question out this afternoon.

    And the winning method was....

    Torx socket (of larger size than I owned previously) and a bit of gentle persuasion!

    Tried dremel but got scared when sparks started flying, and (thankfully, it seems) didn't need to go as far as the extractors or the left handed drill bits, all of which I now own having received from Santa!

    Bad news is that because I can't ever seem to leave anything alone unless it is 100%, I may have to get the bolts out again soon (made sure I greased them this time though)
     
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  8. red5

    red5 Well-Known Member

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    Hallelujah!!!!! :D
     
  9. Blackness

    Blackness Active Member

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    I have the same misery going on with the bolt that holds on my hugger, the one in the middle... Cant get anything in there... Shock is in the way to be able to try and hammer a torx bit in... No room for a drill... Resided on the fact that I'm actually gonna have to take the whole swing arm out just to tackle the little blighter ! :mad:
     
  10. RRoss

    RRoss Active Member

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    Make sure you have a decent set of Allen keys as cheaper ones can be a fraction out and cause the inside of the bolts to round off,and change any bolts to stainless,especially the small ones as these seem to be the ones that corrode quickest.
     
  11. sps170373

    sps170373 Moderator
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    Copperslip all the bolts, saves a lot of heart ache
     
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  12. red5

    red5 Well-Known Member

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    This is good advise.
     
  13. Geordie

    Geordie Active Member

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    Good advise gents on how to remove the said offender. I am a Survival Craft Tech and come across seized bolts an a regular basis. The most precious tool in my toolbox is the impact screw driver. Gentlemen add this to Santa's list this year and you won't strip another bolt head again. (Maybe) :D
     
  14. racman

    racman Active Member

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    take the shocker out. its a piece of piss, and at the same time check/clean/ grease bearings and likages
     
  15. sinewave

    sinewave God Like

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    Can't believe this thread is till clocking on! :rolleyes:
     
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  16. scooby

    scooby Elite Member

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    well don't reply,and it wont :)
     
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  17. sinewave

    sinewave God Like

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  18. ccr32

    ccr32 Active Member

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    I've created a monster! ;-)
     
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