Pre 2013 Season Winter Prep, With Pics...

Discussion in 'Maintenance' started by CastrolCraig, Oct 31, 2012.

  1. CastrolCraig

    CastrolCraig Active Member

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    Well after the decision to keep it, now comes the rebuild process to get it absolutely perfect.

    firstly all the fairings are off, getting stripped down, any little repairs done then off for paint.

    Next up, water and oil emptied, and case off for touch up...its always had a little weep on it and i wondered what it was, turns out its cracked on the inside, i could repair it, or even use it as is, but ill get a 2nd hand one and keep it as an emergency spare.

    Next up comes the top end, its due valve clearances so thatll get done aswell as a set of AIS blocks, and when i find a shifter for right money ill get that wired in at same time.

    After that the next job is spacers, my dry wheels are originally for an 08 and i got my father in law to knock me some spacers up but they are slightly out, need to be 5mm longer to push the disc out to the middle of the caliper, get them done and my wet wheels powdercoated dayglo orange to match the new paint!

    Final thing is to bang fresh pads front & rear, fresh brake fluid then a dyno session and away we go!

    ill update the thread with uber pics tomorrow!
     
  2. kpone

    kpone Moderator
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    Yeah c'mon Craig. You of all people should know the Pics rule. Lol
     
  3. Jamiestrada

    Jamiestrada JamieMultiTraitor

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    I can't wait that long not after a write up like that !
     
  4. CastrolCraig

    CastrolCraig Active Member

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    As Promised..

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  5. IomTT

    IomTT Well-Known Member

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    great thread! thanks for pics
     
  6. CastrolCraig

    CastrolCraig Active Member

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    Bit more progress this weekend, bought a DA sander so the belly pan has been fillered & prepped for paint, as has the tank cover/seat unit and 2x seat units.

    also finished me smog blocks, i think ive done a dam good job!


    [​IMG]

    look as good as bought in ones and saves me thirty quid!
     
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  7. CastrolCraig

    CastrolCraig Active Member

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    More progress this evening, smog blocks back in, new iridium race plugs, tidied the undertray up, took some
    Excess bracketry off and relocated the optimate lead, also took can off system to be sent to Pipe Werx to be copied.

    Whilst that's away ill be spraying the frame, subframe & swingarm. Still looking for a clutch side engine casing though!

    Pics tomorrow when it's daylight!
     
  8. CastrolCraig

    CastrolCraig Active Member

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    Loads of progress recently!

    Bodywork has gone off to be sprayed, my damper arrived courtesy of Repsol Rob, and i finished the frame & swingarm paint, fresh set of plugs, modded stock AIS blanks...

    Pics, as always!

    Frame & Swinger before...

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    After...

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    Damper & newly painted top yoke...

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  9. ddc

    ddc Member

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    Nice work mate . Loving the mickey mouse masking blanket ! ;)
     
  10. CastrolCraig

    CastrolCraig Active Member

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    bit more this weekend, whilst its in bits i decided to brasso the exhaust up and all the chrome parts on the swingarm quick release sytem.

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  11. kpone

    kpone Moderator
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    Brasso! Old school. Love it.
     
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  12. CastrolCraig

    CastrolCraig Active Member

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    Well ladies and gents...she is done. only waiting on a quickshifter now!

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  13. kpone

    kpone Moderator
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    Well I spent yesterday evening bigging up Si's bike but...

    Well let's face it, his is a hairdresser's bike by comparison to that!
     
  14. Si.

    Si. God Like

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    That looks ace. Don't let Giv near it, he'll be inspecting every nook and cranny, and showing you the error of your ways.
     
  15. CastrolCraig

    CastrolCraig Active Member

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    Wow, thats a big compliment....thanks dude!
     
  16. Muffking

    Muffking God Like

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    Where did you get your round Honda tank badges? I want some :)
     
  17. Givover

    Givover God Like

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    Just check out them wheels they would look mint on my bike .Thanks for the posting dude .
     
  18. hump333

    hump333 Member

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    Very nice in deed, good work keep in up :D
     
  19. Remal

    Remal It's ME
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    Looks great mate
     

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